| Coaxial or Open
Wire Transmission Systems at HF Broadcast Stations By: R. Olsen
Abstract
There are two standard approaches to the transmission of HF signals at
current short wave transmitting facilities. The two approaches; coaxial (unbalanced) and
open wire (balanced) have been proven to give good results, however, the coaxial approach
offers advantages over the open wire designs.
This paper will present a comparison between the two approaches and
describe the advantages to using the coaxial approach from a performance, cost and
operational standpoint
Introduction
Historically, transmission line systems for HF Broadcast to overseas
audiences have been open wire transmission lines from the transmitter all the way to the
antennas.
Open wire systems are well suited to handle the tremendously high powers
of stations rated at 500 KW and above. The fact that the open wire system requires large
tracts of real estate was not consequential until recently.
With the demand for similar or greater coverage with less space used as
well as personnel safety concerns and the need to protect these installations from attack,
both political and personal, makes the consideration of coaxial approaches highly
desirable.
DESCRIPTION OF THE BASIC
SYSTEMS COAXIAL INSTALLATION (BASIC SYSTEM)
The coaxial installation includes coaxial transmission line with high
power EIA type flanges. Coaxial lines will be run from each individual transmitter into
and throughout the switch matrix. No considerations needs to be given for clearance
between transmission lines other than that of interference fit; isolations is not a
problem with coaxial switching.

(9" coaxial transmission line)
The output of the switch matrix may exit the
building through a wall, the floor or ceiling depending on construction of the building
and the local terrain. In addition to the basic system, multiplexing power monitors and
combiners may be added.

(Coaxial matrix 5x5 configuration)
OPEN WIRE INSTALLATION (BASIC SYSTEM)
The open wire installation will consist
of either extremely short length of coaxial line from the transmitter to the tunable balun
and then in open wire through the building exiting either wall or ceiling or open wire
from the transmitter. Outside, the transmission line will run to open wire switch matrix
and from the switch matrix to the antennas. Care must be exercised in layout and
installation to insure good isolation between lines. Directional couplers may be added as
necessary as well as diplexing. This approach uses considerably more real estate than
would be used for a coaxial system.

(Open Wire configuration 11x39)
PERFORMANCE
A prime consideration in determining
the relative advantages of a coaxial system compared with an open wire system is the
measure of performance, which may be expected from each system.
The following chart gives a summary of performance characteristics.
| |
Coaxial |
Open Wire |
# of
Modules |
50 |
50 |
Overall
Size |
208x104x65 |
506x253x55 |
Weight
per cross point |
87 kg |
140
kg |
Power |
500
KW |
500
KW |
Impedance |
50
Ohm |
300
Ohm |
Frequency |
3-32MHz |
3-32
MHz |
Insertion
loss |
<0.03
dB |
<0.05
dB |
Load
VSWR |
1.1:1 |
1.2:1 |
Isolation
(Min) |
70 dB |
50 dB |
Switching
Time |
<
10 sec. |
<
15 sec. |
Differential
Phasing of antenna |
Good |
Poor |
Coaxial switches are designed for indoor
installation. Open wire switches by Dielectric Communications are designed for either
indoor or outdoor installation.
Budgetary First Costs
For purposes of a cost comparison of certain significant cost factors, it
is assumed that the switching matrix will be designed to receive the input of 5 transmits
and feed out from any of the 5 transmitters to any one of 10 antennas.
Initial cost of:
The transmission line
Support Structure
Item |
Coax |
Open Wire |
Switch matrix
5x10 |
500,000 |
750,000 |
Support structure
Indoor |
Included |
200,000 |
Transmission line
10 x 300 feet |
250,000 |
280,000 |
Other costs must be considered. Among these
cost is the cost of building and in the case of the open wire switch, if located outdoors,
the cost of the structural support and framework.
The cost of stanchions for carrying above ground either open wire or
coaxial lines from the switch to the antennas must also be considered. In the case of open
wire lines, the lines should be at least 6 meters above the ground to minimize ground loss
and to offer protection to workers from downward radiation. Coaxial lines can be mounted
at any height convenient to the site layout.
The case of the unbalanced lines, rigid coax or flexible coax, these may
also be buried underground. This underground installation has the advantage of making use
of some 10 acres of land area for any other purposes advantageous to local requirements.
Structural Considerations
When the switch matrix is located indoors, the support structure can be
made from Unistrut or similar materials, however when located outdoors, the structure
should be constructed from heavy steel.
Bowl ceramic insulators, used with open wire systems, are heavy pieces.
Indoors they can be installed within the framework of the building; but in the case of an
outdoor switching matrix, the bowls must be built into short duct sections for mechanical
support and for weather shielding.
Environmental Considerations
A coaxial type of switching matrix is compact, because of this, it lends
itself quite well to being located indoors in a building which probably also houses the
transmitters. Indoor location is desirable especially in climates where there is a great
deal of rain or blowing sand or where it is difficult to work outside 12 months of the
year because of weather. Additionally, where industrial or agricultural fall-out products
that are extremely corrosive to exposed open wire transmission lines is encountered closed
coaxial lines offer a maintenance free operation.
An outdoor switching matrix needs rugged supporting structures as it will
have to withstand high winds, blowing sand etc. In contrast, a switch located within a
building can be RF shielded with panels and supported on a lighter framework.
A further advantage, with reference to the environment specifically, is
the freedom of the indoor switch from the requirement for insect proofing
Maintenance
An indoor installation, not subject to hostile environmental factors is
more easily maintained.
In the case of the coaxial system, there are fewer moving parts and less
assembly hardware than in the case of open wire switches.
In the coaxial switches the insulating material between the outer and
inner conductor (Teflon) is confined, therefore, considerably less subject to damage than
the steatite or alumna insulators of ceramic material used in the open wire systems.
The cost of insulator is not insignificant. In the case of the open wire
switch the cost of spare insulators is much higher than the cost of Teflon insulators.
Also due to fragile nature of ceramic insulators, they are much more prone to damage than
the insulators used in the coaxial switches and transmission lines.
Because the frame used for the indoor matrices are not subjected to the
sometimes harsh environment outdoors, there is virtually no maintenance require. Outdoor
frames however require periodic inspections and maintenance to assure proper structural
integrity.
Conclusion
Open wire switches and transmission lines have served well in the past,
however they tend to be much more expensive to purchase, install and maintain than the
coaxial choice. The use of coaxial switch matrices, offer space savings while also
offering superior electrical performance. Lower VSWR, insertion loss and much better
isolation, lead to more and better signal getting to your audience.
Coaxial transmission lines allow for a safer working environment while
taking up much less space. Because the coax lines can be installed close together and low
to the ground, installation is quick, inexpensive and easily accomplished without special
equipment. Because of the rigid outer conductor, the transmission line is safe from the
environment as well as personnel damage. The nature of coaxial line and switches make them
safe to work around and under without fear of the RF radiation hazard associated with open
wire lines.
Coaxial switching and transmission line has now becoming the option of
choice amongst international short wave broadcasters because of the numerous advantages
over open wire and should be given serious consideration in any future plans for new and
upgraded facilities. |